Industrial Transfer Cart

Introduction:

The Industrial Transfer Cart is a heavy-duty transport equipment used to move materials, machines, workpieces, or products within factories, warehouses, or industrial plants. These carts are designed to handle heavy loads of 2 tons to 500+ tons and improve efficiency in material handling processes.

In Huayuan, we provide battery powered carts, cable reel powered carts, rail powered carts, rail-mounted carts, and Universal wheel carts, with capacity from 2 tons to 500+ tons. These carts are employed to move heavy machinery parts, Transport raw materials, Transfer molds, coils, or steel components for Assembly line operations and Warehouse logistics.

Features of Battery Powered Carts:

1. Power System:

Rechargeable and switchable Lead-acid or Lithium-ion Batteries.
Voltage options: 24V, 48V, 72V, or 96V based on load capacity.
Battery life: 4-8 hours per charge (customizable).
Automatic charging or plug-in manual charging systems.

2. Load Capacity:

Standard models range from 1 ton to 100 tons.
Custom designs available for up to 500 tons.
Reinforced steel frame to support heavy loads.

3. Mobility & Control System:

Operates without tracks — Free-moving in all directions.
Wireless Remote Control or Wired Pendant Control.
Speed range: 0-20 m/min (adjustable).
Optional Omnidirectional Steering System for better maneuverability.
Can be upgraded to Automated Guided Vehicle (AGV) system.

4. Safety Features:

Emergency stop button.
Anti-collision sensors.
Warning lights and audible alarms.
Speed limit control.
Obstacle detection system.
Overload protection.

5. Wheels:

Polyurethane-coated wheels (for smooth floors).
Steel wheels (for rail-guided operations).
Non-marking wheels for clean environments.

6. Charging System:

Manual plug-in charging system.
Automatic battery charging station (Optional).
Battery replacement system for continuous operation.

7. Customization Options:

Flatbed or V-frame (for coils).
Lifting platforms.
Towing hooks.
Side rails and safety bars.
Custom paint and branding.

Features of Rail-mounted Carts:

Structure & Design:
- Durable steel frame construction.
- Low-height, flat surface for easy loading.
- Customizable platform size and load capacity (2 tons to 500+ tons).
Power Supply:
- Battery Powered: Ideal for flexible, independent operation; switchable batteries for continuous work.
- Cable Reel Powered: Continuous power supply through retractable cable systems.
- Busbar Powered: High efficiency for long-distance operations.
- Rail-powered (Conductor Rail): Constant power without battery dependency.
Control System:
- Wireless remote control.
- Pendant push-button control.
- Automatic operation with PLC systems.
Safety Features:
- Emergency stop button.
- Anti-collision sensors.
- Warning lights and audible alarms.
- Automatic stopping for obstacles.
Movement & Maneuverability:
- Forward, reverse, and speed control.
- Straight-line movement on fixed rails.
- Can be integrated with turntables or rails with curves for directional changes.
Customizable Options:
- Deck with lifting platforms, V-shaped supports (for cylindrical loads), or tilting mechanisms.
- Explosion-proof versions for hazardous environments.
- Heat-resistant materials for high-temperature applications.

Features of Trackless Carts:

Structure & Design:
- Robust steel frame construction.
- Flat platform design for easy loading.
- Customizable table size and load capacity (1 ton to 100 tons or more).
- Compact, low-profile body suitable for narrow spaces.
Power Supply:
- Battery Powered (Lithium or Lead-Acid) – Rechargeable batteries allow autonomous operation.
- Long battery life (typically 6-8 hours per charge).
- Optional fast charging systems.
Control System:
- Wireless remote control with joystick or buttons.
- Manual pendant control.
- Automatic guidance systems (optional).
- Variable speed control with smooth acceleration.
Movement & Maneuverability:
- 360° Omni-directional movement with steering steel wheels, Polyurethane wheels or rubber tires.
- Can move forward, backward, sideways, or rotate in place.
- Flexible turning radius, perfect for narrow or crowded spaces.
- No fixed tracks, allowing unrestricted operation paths.
Safety Features:
- Anti-collision sensors.
- Emergency stop buttons.
- Audible alarms and warning lights.
- Automatic obstacle detection system.
- Speed limit controls.
Customizable Options:
- Hydraulic lifting platform.
- V-shaped supports for cylindrical loads.
- Tilting platform for specific applications.
- Explosion-proof versions for hazardous environments.