Inteeligent Overhead Crane
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Introduction:
 
The intelligent overhead crane is a fully automated, unmanned operation crane adopts a modular design and consists of the following components:
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Trolley
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Bridge frame
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Long/short travel drive mechanisms
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Electrical control system
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MES & WMS integration system
 

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Key Features:
 
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Compact and Lightweight Design
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Reduced self-weight and small overall dimensions.
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High degree of standardized component design.
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Easy installation and maintenance.
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Optimized to save factory space and structural layout.
 
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Working Class Options
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Available in grades A5–A8, suitable for different operational intensities.
 
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Hoisting Mechanism
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Equipped with a new European-style hoist mechanism.
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Maintenance-free galvanized steel wire rope with high strength.
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Independent control system for lifting devices.
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Standard guiding wheel configuration.
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Wire rope guide with anti-skewing and anti-derailment functions.
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Dual-system upper and lower limit protection for hoisting.
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Load limiter or high-precision weighing sensor included.
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For lifts below 80 tons, fitted with rigid telescopic link mechanism to ensure positioning accuracy.
 
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Structural Components
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Box-type main and end beams.
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High-strength Grade 10.9 connecting bolts.
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Wheels made of 42CrMo alloy steel.
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End beam precision boring for enhanced alignment.
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Manufactured with advanced European production processes.
 
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Electrical & Drive Systems
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Festoon flat cable or cable chain system.
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Travel motors equipped with anti-fall protection.
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End beams fitted with derailment prevention and guiding wheels.
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Hoisting controlled by servo or frequency inverter.
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Travel controlled by frequency inverter or servo drive.
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Smooth, shock-free operation with noise < 75 dB.
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Hoisting positioning via absolute encoders.
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Trolley and bridge positioning via magnetic rulers, laser ranging, etc..
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Positioning accuracy up to ±5 mm.
 
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Intelligent Control System (MES & WMS)
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Enables fully automated, unmanned operation.
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Real-time monitoring of crane trajectory, cycle times, and material status.
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Records material codes, paths, storage, and usage history.
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Optimizes workflow with software-based logic settings to trigger processes efficiently.
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Supports visual scanning, barcode scanning, and automatic positioning for material recognition and handling.
 
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Application Scenarios
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Cutting and feeding steel plates.
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Finished product handling.
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Intelligent bulk material feeding systems.
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Coil handling.
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Aluminum plate handling.
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Profile steel handling.
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Handling of slender pipe materials.
 
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