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Inteeligent Overhead Crane

  • Introduction:

The intelligent overhead crane is a fully automated, unmanned operation crane adopts a modular design and consists of the following components:

  • Trolley

  • Bridge frame

  • Long/short travel drive mechanisms

  • Electrical control system

  • MES & WMS integration system

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  • Key Features:

  • Compact and Lightweight Design

    • Reduced self-weight and small overall dimensions.

    • High degree of standardized component design.

    • Easy installation and maintenance.

    • Optimized to save factory space and structural layout.

  • Working Class Options

    • Available in grades A5–A8, suitable for different operational intensities.

  • Hoisting Mechanism

    • Equipped with a new European-style hoist mechanism.

    • Maintenance-free galvanized steel wire rope with high strength.

    • Independent control system for lifting devices.

    • Standard guiding wheel configuration.

    • Wire rope guide with anti-skewing and anti-derailment functions.

    • Dual-system upper and lower limit protection for hoisting.

    • Load limiter or high-precision weighing sensor included.

    • For lifts below 80 tons, fitted with rigid telescopic link mechanism to ensure positioning accuracy.

  • Structural Components

    • Box-type main and end beams.

    • High-strength Grade 10.9 connecting bolts.

    • Wheels made of 42CrMo alloy steel.

    • End beam precision boring for enhanced alignment.

    • Manufactured with advanced European production processes.

  • Electrical & Drive Systems

    • Festoon flat cable or cable chain system.

    • Travel motors equipped with anti-fall protection.

    • End beams fitted with derailment prevention and guiding wheels.

    • Hoisting controlled by servo or frequency inverter.

    • Travel controlled by frequency inverter or servo drive.

    • Smooth, shock-free operation with noise < 75 dB.

    • Hoisting positioning via absolute encoders.

    • Trolley and bridge positioning via magnetic rulers, laser ranging, etc..

    • Positioning accuracy up to ±5 mm.

  • Intelligent Control System (MES & WMS)

    • Enables fully automated, unmanned operation.

    • Real-time monitoring of crane trajectory, cycle times, and material status.

    • Records material codes, paths, storage, and usage history.

    • Optimizes workflow with software-based logic settings to trigger processes efficiently.

    • Supports visual scanning, barcode scanning, and automatic positioning for material recognition and handling.

  • Application Scenarios

    • Cutting and feeding steel plates.

    • Finished product handling.

    • Intelligent bulk material feeding systems.

    • Coil handling.

    • Aluminum plate handling.

    • Profile steel handling.

    • Handling of slender pipe materials.

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